Research Category: Conveyor System
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Researchers: Wagner, David A. (Middlesex, NJ)
Location: NJ, United States
Research Details
Abstract:
A shop assembled drag-type conveyor is provided with means for shortening
its length and width and the conveyor is placed in assembled, but shortened
form in a dust hopper of an electrostatic precipitator. When the conveyor is
in place it is lengthened to its operating length and its width is expanded
and attached to the side walls of the dust hopper with a minimum of on-site
construction.
Claims:
1. A drag conveyor and hopper assembly characterized by a hopper having a
generally quadrangular base and vertical side walls, a conveyed material
receiving trough along one side of the base, and a drag conveyor, said drag
conveyor having a main frame comprising at least a pair of spaced apart
longitudinal frame members telescopically extendable at one end, means for
extending and retracting said telescopically extendable end, at least a pair
of longitudinally spaced transverse members rigidly connected to said frame
members and extending transversely therebeyond, hopper wall engaging support
members telescopically mounted at the outboard ends of the at least one pair
of transverse members, an idler shaft and a drive shaft each carrying a pair
of transversely spaced chain sprockets mounted at opposite ends of the frame
members, a pair of drag chains mounted between said sprockets and a
plurality of drag bars connected between said pair of chains.
2. The invention defined in claim 1, wherein the hopper wall engagable
support members are welded to the walls of said hopper after the drag
conveyor has been inserted in the hopper and leveled.
3. The invention defined in claim 2, wherein the length of the drag conveyor
is telescopically extended to its operating length after insertion of the
drag conveyor in said hopper and the conveyor is attached to the side walls
of said hopper.
4. The invention defined in claim 2, wherein the hopper is provided with a
transverse bulkhead dividing the hopper into a pair of conveyor pan spaces,
and a drag conveyor is installed in each of said conveyor pan spaces.
5. The invention defined in claim 4, wherein the drive shafts of said pair
of drag conveyors are connected and a single drive unit means, drives said
connected drive shafts.
6. The invention defined in claim 5, wherein the drive means for the drag
chains is mounted externally of one of the side walls of said hopper to
thereby simplify the maintenance of the drive assembly.
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Description:
The use of drag conveyors in dust hoppers of electrostatic precipitators
can eliminate dust re-entrainment 100 percent. The present invention is
directed to a drag conveyor which has better reliability and shorter field
construction hours as the conveyor per se is manufactured in the shop under
tightly controlled conditions.
BACKGROUND OF PRIOR ART
Drag scrapers or conveyors have been used in electrostatic precipitators of
the dry type for a number of years as the use of drag conveyors eliminate
dust re-entrainment. Historically, the drag conveyor mechanisms consisted of
a pair of parallel shafts set at opposite ends of the precipitator's shell.
The shafts hold sprockets that pull scraper bars attached to large chains
across the bottom of the precipitator hopper, scraping the accumulated
collected particulate material into a small hopper carrying, for example, a
screw conveyor. The drag conveyor thus consists of a number of individual
components, parts, and pieces which were assembled inside of the
precipitator at the job sight. Such fabrication was time consuming and the
cramped work area made assembling difficult. Further, most of the labor
required for the assembly of various components of the drag conveyor had to
be done by highly skilled millwrights due to the precise alignment required
of the moving parts.
BRIEF SUMMARY OF THE INVENTION
The present invention is directed to a drag conveyor which is shop
assembled, and lowered in its fully erected, and telescoped condition into a
precipitator hopper at a convenient stage of construction. The drag conveyor
is then extended to its fully operative size and welded to the hopper walls
to complete the assembly. Thus, the invention may be defined as a drag
conveyor and hopper assembly characterized by a hopper having a generally
quadrangular base and vertical side walls, with a conveyed material
receiving trough along one side of the base and a drag conveyor mounted in
the hopper. The drag conveyor is characterized by having a main frame
comprising at least a pair of spaced-apart longitudinal frame members,
telescopically extendable at one end with means for extending and retracting
the telescopically extendable end. The transverse members
are provided with hopper wall engaging support members which are
telescopically mounted at the outboard ends of the pair of transverse
members. The assembly also includes an idler shaft and a drive shaft, each
carrying a pair of transversely spaced chain sprockets mounted at opposite
ends of the frame members, and a pair of drag chains mounted between the
sprockets with a plurality of drag bars connected between the pair of
chains.
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